Misumi slides are a kind of linear bearing that’s utilized in a wide range of functions, together with robotics, automation, and medical gadgets. They’re recognized for his or her excessive precision, low friction, and lengthy life. Nevertheless, connecting Misumi slides could be a difficult process, particularly for many who are new to the method. On this article, we are going to present step-by-step directions on how you can join Misumi slides, in addition to some ideas and tips to make the method simpler.
Earlier than you start, you will need to collect all the needed supplies. You have to two Misumi slides, a connecting plate, and 4 screws. The connecting plate ought to be the identical dimension because the slides, and the screws ought to be lengthy sufficient to undergo the slides and the connecting plate.
Unpacking the Misumi Slides
Upon receiving your Misumi slides, fastidiously unpack the contents. Here is a step-by-step information to make sure secure and correct unpacking:
1. Examine the Cargo: Earlier than opening the field, examine it for any harm or punctures. In case you discover any points, take pictures for documentation and phone Misumi buyer help.
– Test if the field is sealed and intact.
– Search for any indicators of tough dealing with or harm.
2. Establish the Contents: Open the field and take away the contents. Confirm that every one the objects listed on the packing slip are current. Test for the next parts:
– Misumi slides (2 items)
– Base adapter plate
– Mounting screws (4-8 items)
– Instruction guide
3. Test for Injury: Rigorously examine every element for any harm or defects. Pay shut consideration to the slides and base adapter plate. In case you discover any imperfections, take pictures and phone Misumi buyer help.
Assembling the Base Plate and Uprights
1. Laying the Base Plate
Start by fastidiously inserting the bottom plate on a flat and degree floor. Guarantee it’s secure and safe.
2. Inserting the Uprights
To insert the uprights, find the designated slots on the bottom plate. Rigorously elevate and align every upright with its corresponding slot. Gently push the bottom of the upright into the slot till it sits flush with the bottom plate.
Detailed Insertion Directions:
| Step | Description |
|---|---|
| 1 | Establish the marked slots for uprights on the bottom plate. |
| 2 | Grasp the upright by its base and align it appropriately with the designated slot. |
| 3 | Gently tilt the upright ahead so the bottom slides into the slot. |
| 4 | Proceed sliding the upright down till the bottom is absolutely inserted. |
| 5 | Repeat the method with the remaining uprights. |
Tip: Use a rubber mallet to softly faucet the uprights into place if needed. Nevertheless, keep away from extreme drive to forestall harm.
Attaching the High and Backside Connectors
To start assembling the slide, you have to to connect the highest and backside connectors to the slide physique. Every connector has two screws that have to be tightened to safe it in place.
To connect the connectors, observe these steps:
1. Place the connector on the slide physique.
Align the connector with the corresponding holes on the slide physique. The holes ought to be situated on the highest and backside of the slide physique.
2. Insert the screws into the holes.
Take the 2 screws that got here with the connector and insert them into the holes. Make it possible for the screws are absolutely inserted and tightened.
3. Tighten the screws.
Utilizing a screwdriver, tighten the screws till they’re comfortable. Don’t overtighten the screws, as this might harm the connector or the slide physique.
Powering the Misumi Slides
Misumi slides are powered by a DC motor that’s linked to an influence provide. The motor is usually rated for 12 volts, however may be powered by a variety of voltages from 9 to 24 volts. The ability provide ought to be capable of present sufficient present to drive the motor at its rated voltage.
There are two methods to energy the Misumi slides: utilizing an influence provide or utilizing a battery. In case you are utilizing an influence provide, you have to to attach the constructive terminal of the facility provide to the constructive terminal of the motor, and the unfavorable terminal of the facility provide to the unfavorable terminal of the motor.
In case you are utilizing a battery, you have to to attach the constructive terminal of the battery to the constructive terminal of the motor, and the unfavorable terminal of the battery to the unfavorable terminal of the motor.
As soon as the motor is linked to an influence provide, you need to use the slide controller to regulate the pace and path of the slides. The slide controller is usually a small, handheld gadget that has a collection of buttons and switches that you need to use to regulate the slides.
Utilizing a Energy Provide
To make use of an influence provide to energy the Misumi slides, you have to the next:
| Merchandise | Amount |
|---|---|
| Energy provide | 1 |
| DC motor | 1 |
| Wire | Sufficient to attach the facility provide to the motor |
After you have gathered the mandatory supplies, you’ll be able to observe these steps to attach the facility provide to the motor:
- Strip the ends of the wire about 1/2 inch.
- Join the constructive terminal of the facility provide to the constructive terminal of the motor.
- Join the unfavorable terminal of the facility provide to the unfavorable terminal of the motor.
- Activate the facility provide.
- Use the slide controller to regulate the pace and path of the slides.
Connecting the Automation Controller
The automation controller is the brains of your Misumi slide system. It controls the motors, sensors, and different parts that make your slides transfer. To attach the automation controller, you have to the next:
- An automation controller
- An influence provide
- A community cable
- A USB cable
After you have all the needed parts, you’ll be able to observe these steps to attach the automation controller:
- Join the facility provide to the automation controller.
- Join the community cable to the automation controller.
- Join the USB cable to the automation controller.
- Activate the facility provide.
- The automation controller will now be linked to your pc and you may start programming it.
Extra notes:
The kind of automation controller you want will rely on the particular Misumi slide system you might be utilizing. Misumi provides a wide range of automation controllers, so make sure to seek the advice of the documentation on your particular system.
The ability provide you want may even rely on the particular automation controller you might be utilizing. Most automation controllers require a 24V energy provide.
The community cable you want will rely on the kind of community you might be utilizing. In case you are utilizing a wired community, you have to a regular Ethernet cable. In case you are utilizing a wi-fi community, you have to a wi-fi community adapter.
The USB cable you want will rely on the kind of pc you might be utilizing. Most computer systems have a USB port, but when yours doesn’t, you have to to buy a USB adapter.
After you have linked the automation controller, you’ll be able to start programming it. Misumi provides a wide range of software program instruments that you need to use to program your automation controller. These instruments will permit you to create customized applications that management the motion of your slides.
| Part | Description |
| ———– | ———– |
| Automation controller | The brains of your Misumi slide system |
| Energy provide | Offers energy to the automation controller |
| Community cable | Connects the automation controller to your pc |
| USB cable | Connects the automation controller to your pc |
Configuring the Software program
Now that the {hardware} is linked, it is advisable to configure the software program. To do that, observe these steps:
- Open the Misumi Slide software program.
- Choose the “Configuration” tab.
- Choose the port that the Misumi Slide is linked to. (You might have to scroll down on the checklist).
- Choose the baud fee that the Misumi Slide is ready to. (If you do not know the baud fee, seek the advice of the Misumi Slide guide.)
- Choose the info bits that the Misumi Slide is ready to. (If you do not know the info bits, seek the advice of the Misumi Slide guide.)
- Choose the parity that the Misumi Slide is ready to. (If you do not know the parity, seek the advice of the Misumi Slide guide.)
Parity is used to test for transmission errors. The commonest parity choices are:
Parity Description None No parity checking is carried out. Even The variety of 1 bits within the information is even. Odd The variety of 1 bits within the information is odd. When you’re completed, click on the “OK” button. The Misumi Slide is now configured and able to use.
Troubleshooting Frequent Points
Misalignment
If the slides are misaligned, test the next:
– Make sure the slides are correctly seated within the information rails.
– Study the linear bearings for any harm or obstructions.
– Confirm that the information rails are aligned and parallel.Binding or Sticking
If the slides bind or stick, contemplate the next:
– Lubricate the linear bearings and information rails with applicable lubricant.
– Examine the slides for any burrs or obstructions.
– Test the alignment of the slides and guarantee they aren’t rubbing in opposition to one another.Extreme Noise
To deal with extreme noise:
– Lubricate the linear bearings and information rails as needed.
– Confirm that the slides are correctly secured and never free.
– Study the linear bearings for put on or harm, and change if wanted.Restricted Journey
In case of restricted journey:
– Test the top stoppers to make sure they aren’t limiting the slide motion.
– Examine the information rails for any obstructions or harm.
– Confirm the slide carriages will not be hitting any obstacles.Slide Out of Rail
If the slide comes out of rail:
– Study the slide carriages to make sure they’re correctly engaged with the information rails.
– Test the tightness of the rail clamps or screws.
– Examine the information rails for any harm or put on.Vibration
To attenuate vibration:
– Test the alignment of the slides and information rails.
– Tighten any free screws or clamps.
– Contemplate including damping materials to cut back vibrations.Linear Accuracy
If linear accuracy is a matter:
– Study the information rails for any bending or misalignment.
– Confirm the squareness of the slide carriages to the information rails.
– Test the repeatability of the positioning system, together with encoder or sensor.Guaranteeing Correct Alignment
1. Confirm the Slide Orientation
Misumi slides are designed for use in a particular orientation. Double-check that the slides are going through the proper means earlier than trying to attach them.
2. Align the Slide Edges
Frivolously align the sides of the slides earlier than pushing them collectively. Use a straight edge or ruler for precision.
3. Middle the Slides
Be sure that the slides are centered relative to one another. This can stop them from wobbling or sliding out of alignment.
4. Sq. Up the Slides
Use a sq. or right-angle instrument to test that the slides are perpendicular to one another. This can stop any gaps or misalignments.
5. Safe the Interlock
The Misumi slides characteristic an interlocking mechanism. Push or faucet the slides collectively till the interlock engages.
6. Modify the Lock Screws
Use a hex key or Allen wrench to tighten the lock screws. This can stop the slides from transferring out of alignment.
7. Test for Motion
As soon as the lock screws are tightened, attempt transferring the slides gently. There ought to be minimal or no motion.
8. Superior Alignment Methods
For extremely exact functions, contemplate the next superior alignment strategies:
Approach Description Dial Indicators Use dial indicators to measure and alter the relative positions of the slides with excessive accuracy. Laser Interferometry Make use of laser interferometry to ascertain an absolute reference for alignment, offering sub-micron precision. Coordinate Measuring Machines Make the most of coordinate measuring machines (CMMs) to exactly decide the alignment and dimensions of the assembled slide system. Sustaining the Misumi Slides
1. Common Cleansing
Wipe the slides with a comfortable material to take away mud and particles. Keep away from utilizing harsh chemical compounds or abrasive cleaners, as these can harm the floor.
2. Lubrication
Apply a skinny layer of lubricant to the sliding surfaces to cut back friction. Use a lubricant particularly designed for precision slides, comparable to these really helpful by Misumi.
3. Inspection
Frequently examine the slides for indicators of wear and tear or harm. Search for nicks, scratches, or corrosion. If any harm is discovered, contact Misumi for restore or substitute.
4. Temperature Management
Keep the slides in a managed temperature atmosphere. Keep away from exposing them to excessive warmth or chilly, as this will have an effect on their efficiency.
5. Humidity Management
Maintain the slides in a low-humidity atmosphere. Extreme moisture could cause corrosion and harm the slides.
6. Storage
When not in use, retailer the slides in a clear, dry place. Cowl them with a protecting cowl to forestall mud and particles from accumulating.
7. Dealing with
Deal with the slides with care. Keep away from dropping or bumping them, as this will trigger harm.
8. Transportation
When transporting the slides, use a protecting case to forestall harm from shocks or vibrations.
9. Troubleshooting Frequent Points
Situation Potential Causes Options Sticking or Binding – Lack of lubrication
– Particles accumulation
– Put on or harm– Apply lubricant
– Clear the slides
– Contact Misumi for restore or substituteExtreme Play or Looseness – Worn or broken bearings
– Improper meeting– Change the bearings
– Test the meeting and tighten any free partsCorrosion – Publicity to moisture or corrosive chemical compounds – Clear the slides and take away any corrosion
– Apply a protecting coating
– Keep the slides in a managed atmosphereMisumi Slides Join Supplies
Misumi slide connectors can be found in a wide range of sizes and types to fulfill your particular wants. Select from aluminum, chrome steel, or plastic connectors in straight, angled, or curved configurations. All connectors are precision-machined for a safe match and long-lasting efficiency.
Suggestions for Optimizing Efficiency
1. Use the Right Connector for Your Software
Misumi provides all kinds of slide connectors to select from. Remember to choose the connector that’s the appropriate dimension, model, and materials on your utility. Utilizing the flawed connector can result in poor efficiency and even gear harm.
2. Lubricate the Slide Connectors
Lubricating the slide connectors will scale back friction and put on, and assist to increase the lifetime of the connectors. Use a dry lubricant comparable to graphite powder or a lightweight oil. Don’t use extreme lubrication, as this will entice dust and particles.
3. Clear the Slide Connectors Frequently
Dust and particles can construct up on the slide connectors over time, which may result in poor efficiency. Clear the connectors recurrently with a clear material or brush. If the connectors are closely dirty, you need to use a gentle detergent and water to wash them.
4. Examine the Slide Connectors Frequently
Examine the slide connectors recurrently for indicators of wear and tear or harm. In case you discover any harm, change the connectors instantly. Broken connectors can result in poor efficiency and even gear failure.
5. Use Misumi Slide Connectors
Misumi slide connectors are precision-machined for a safe match and long-lasting efficiency. Utilizing real Misumi slide connectors will enable you to to optimize the efficiency of your gear.
6. Retailer Slide Connectors Correctly
Retailer slide connectors in a clear, dry place. Keep away from exposing the connectors to moisture or excessive temperatures. Correct storage will assist to increase the lifetime of the connectors.
7. Use the Right Instruments
Use the proper instruments to put in and take away slide connectors. Utilizing the flawed instruments can harm the connectors or the gear. Discuss with the Misumi web site for particular directions on how you can set up and take away slide connectors.
8. Observe Security Precautions
At all times observe security precautions when working with slide connectors. Put on applicable security gear and concentrate on your environment. Discuss with the Misumi web site for particular security precautions.
9. Contact Misumi for Help
When you have any questions on Misumi slide connectors, please contact Misumi for help. Misumi’s skilled customer support staff is on the market that can assist you with any questions or issues.
10. Misumi Slide Connectors
Misumi Slide Connectors Options Precision-machined For a safe match and long-lasting efficiency Number of sizes and types To satisfy your particular wants Lubrication Reduces friction and put on, and helps to increase the lifetime of the connectors Straightforward to put in and take away With the proper instruments Sturdy Precision-machined for a safe match and long-lasting efficiency Join Misumi Slides
Misumi slides are a kind of linear bearing that’s utilized in a wide range of functions, together with automation, robotics, and medical gear. They’re recognized for his or her precision, low friction, and lengthy life. If it is advisable to join two or extra Misumi slides, there are some things it is advisable to do.
First, it is advisable to decide the kind of connection you wish to use. There are two primary kinds of connections: direct and oblique. Direct connections are made by bolting the slides instantly to one another. Oblique connections are made utilizing a coupler or different kind of middleman element.
After you have decided the kind of connection you wish to use, it is advisable to collect the mandatory supplies. For direct connections, you have to bolts, nuts, and washers. For oblique connections, you have to the coupler or different kind of middleman element, in addition to any needed bolts, nuts, and washers.
To attach the slides, observe these steps:
1. Place the slides within the desired location.
2. If utilizing a direct connection, bolt the slides instantly to one another.
3. If utilizing an oblique connection, connect the coupler or different kind of middleman element to one of many slides.
4. Connect the opposite slide to the coupler or different kind of middleman element.
5. Tighten all bolts, nuts, and washers securely.As soon as the slides are linked, you’ll be able to check them to verify they’re functioning correctly. To do that, transfer the slides backwards and forwards alongside their size of journey. If the slides transfer easily and with none binding, then they’re linked correctly.
Individuals Additionally Ask
What’s one of the best ways to attach Misumi slides?
The easiest way to attach Misumi slides relies on the applying. For functions the place precision and rigidity are essential, a direct connection is the most suitable choice. For functions the place flexibility and ease of meeting are essential, an oblique connection is the most suitable choice.
What kind of bolts ought to I exploit to attach Misumi slides?
The kind of bolts it is best to use to attach Misumi slides relies on the scale and weight of the slides. For small slides, you need to use M4 or M5 bolts. For bigger slides, you need to use M6 or M8 bolts.
What’s the torque specification for Misumi slide bolts?
The torque specification for Misumi slide bolts is 5 Nm. This torque specification ensures that the bolts are tight sufficient to carry the slides securely in place, however not so tight that they harm the threads.
